Frames and Shelves

4.1 Unpacking

danger:

At least two people are required to safely move and position the frames. Read and understand this procedure completely before continuing.

Before opening any shipping container, inspect it for evidence of damage during shipment. Report any damage to the carrier for investigation and possible claims. Also report any damage to the Oracle site supervisor.
Check the packing slips against the equipment specification list for this installation site. Report any discrepancies to the My Oracle Support (MOS).
Use the 9/16 inch wrench to remove all of the bolts that hold the front to the shipping container. Do not discard the bolts. Remove the shipping container front panel. Place the bolts into the bag provided inside the shipping container. The shipping container will be returned before and separately from the dolly holding the frame in place. The dolly is used to move and position the frame. Save all bolts and hardware.

Figure 4-1 Shipping Container for Heavy Duty Frame
Use the front panel of the shipping container as a ramp to remove the frame from the shipping compartment. Place the ramp against the front of the container making sure the angle side is up and slants away from the frame in the container. Place the ramp against the front edge of the shipping container. Insert the U-bolts in the holes to secure the ramp support and container together.
Open the rear door of the shipping container

Figure 4-2 Shipping Container for Heavy Duty Frame
Use the 9/16 inch wrench to unbolt the wooden retaining bar across the front of the frame. Do not discard the retaining brace or the bolts. At this time Do not remove the bolts holding the dolly to the frame. Refer to Figure 4-3.
At least two people are required any time a frame is moved. Use the 9/16 inch wrench to turn the threaded rod counter clockwise to lower the wheels of the dolly and to raise the frame and dolly enough to clear the front edge of the shipping container, approximately 1-1/2 inches. The threaded bolts must be turned at the same time by two people, one in the front and one in the rear to avoid making the frame tilt.
Only raise the frame high enough to clear the angle created by the front ramp. When the frame and dolly have been raised enough to clear the angle created by the front ramp, slowly and carefully roll the frame out of the shipping container.

Note:
For clarity, the frame in the shipping container is shown without system hardware components.

Figure 4-3 Shipping, Detach Dolly Heavy Duty Frame
With a minimum of two people, carefully move the frame to the next location.
At the correct site location, turn the threaded rods counter clockwise to lower the frame by raising the wheels of the dolly. Again two technicians must turn the threaded rods at the same time avoid tilting. Refer to Figure 4-4 for the location of the threaded rods attached to wheels.

Figure 4-4 Heavy Duty Frame Dolly
Remove the bolts, front and rear, that attach the dolly to the frame. Refer to Figure 4-5.

Note:
For clarity, the Frame is shown without system hardware components.

Figure 4-5 Heavy Duty Frame with Dolly
When the dollies are removed from the frame after the frame has been moved to a permanent location, the dollies are returned separately from the shipping container.
Inventory the shipment to make sure that all items listed on the pick list have been received in good condition. Report any discrepancies or damaged equipment to the My Oracle Support (MOS).
Do not allow the empty shipping containers to become a safety problem or a fire hazard. Contact the site supervisor for specific instructions. Dispose of leftover packaging materials according to local recycling procedures.
Follow this procedure when opening all similar shipping containers.

Use this procedure if the shipping container is to be returned to Oracle.

Replace the retaining brace and re-attach the ramp support to the front of the shipping container using the bolts saved previously.
If the shipping container has been returned already, ship both dollies to the same location listed in the next step.
After replacing the shipping container front panel arrange the return shipment by contacting:
Shipping Manager Oracle

Attn: RMA Department

5200 Paramount Parkway

Morrisville, NC 27560

RMA#: <assigned by Oracle>

4.2 Floor Preparation

This section describes how to lay out the floor plan for on-site flooring, and how to prepare a raised floor or a concrete floor for frame installation. For specific types of flooring refer to Concrete Floor or Anchoring to Overhead Rack of Heavy Duty Frame .

General Floor Preparation

The floor layout for the frame is site specific. The most typical frame layout is constructed with Extension Frames to the right of the Control Frame when viewed from the front. The OAP Frame (if applicable) is typically on the left of the Control Frame. Miscellaneous Frames and other support or feature specific frames are lined up to the left of the Control Frame. Refer to the figure below.

Typically, the aisle space from the rear of the frame to the front of other frames or equipment is three feet. The end of the frame layout must be no less than 12 inches from other telco frames.

Note:

The recommended minimum aisle spacing is 2-1/2 ft. (75 cm) front and rear.

Figure 4-6 Typical Frame Layout

4.2.1 Recommended Tools

Oracle tools should be labeled “Property of ORACLE” with either a press-on Field Tool Identification label Field Tool Identification wrap.

Safety glasses
Chalk-line, with chalk
Fiberglass tape measure
Felt tip pen
Isolation sheet (template in mounting hardware kit) to mount one frame

Verify with a customer representative that the required area dimensions and equipment location corresponds to the marked floor plan.
Use the floor plan provided with the engineering site file specifications to mark the front base line and the borders of the first frame with the chalk line (refer to Figure 4-7).

Figure 4-7 Typical Floor Layout for Frames
Align the frame isolation sheet/template (refer to Figure 4-8) along the chalk line to mark anchor location in the middle of each oval anchor slot and to mark the corners of the first frame.
Create another chalk line that allows 6 inches between each frame for correct spacing. Align the template again against the chalk line and continue the process of aligning, marking, and moving the template until the site specific number of frame spaces have been laid out on the floor.
Use the felt tip pen to mark the anchor location in the middle of each slot and corners for each successive frame.

Figure 4-8 Isolation Sheet/Template for Frame
The next section describes how to prepare a raised floor for frame installation.

4.2.2 Raised Floor

This section describes how to prepare a raised floor for a heavy duty frame installation with anchors. Always get permission from facility personnel before drilling holes.

4.2.2.1 Recommended Tools

Oracle tools should be labeled “Property of ORACLE” with either a press-on Field Tool Identification label or Field Tool Identification wrap.

Safety glasses
Rotary impact drill
18 mm masonry drill-bit
1 inch drill-bit (hole saw)
Extension cord
Vacuum cleaner (an approved, industrial type, that prevents escaping dust particles that may contaminate electronic equipment)
Masking tape
Fiberglass tape measure
Isolation sheet (in mounting hardware kit P/N 840-0092-01)
Subfloor marking tool
Ear protectors
Felt tipped marking pen
File
Mounting hardware kit (furnished with each heavy duty frame)

The procedure for preparing raised flooring is highly site specific. For more information, refer to the site specific specification as per the Method Of Procedure (MOP) for the particular installation.

warning:

Before drilling holes in any flooring, verify with facilities personnel that the area will support a loaded frame and is free of gas or water pipes, ventilation ducts, electrical wiring conduits, or any other items that may be damaged. If the hole is drilled at an angle the anchor and frame will not come together properly. After marking anchor locations, remove the tiles and take them to an approved location for drilling. Do not drill tiles in the equipment area.

On the raised floor mark the corners of the tiles so that the same tile will be returned to the same place when the job is complete.
Mark the spot to be drilled, and remove the tiles from the equipment area.
Drill a 1 inch (2.54 cm) diameter hole in the tiles corresponding to the marked anchor locations.
Use a vacuum cleaner to collect the shavings while drilling.
Use a file to remove any sharp edges or protrusions from metal parts if applicable and vacuum.
Return to the equipment area and replace the tiles, making sure the holes match, where the frames will be installed.
Insert the raised floor marking tool into the anchor holes, making sure that the tool is perpendicular with the hole.
If the hole is drilled at an angle theanchor and frame will not come together properly. With a hammer, tap the head of the star bit with enough force to mark the concrete floor. Repeat this step for each hole associated with all frames.
Remove the floor tiles for access to the concrete floor.
Drill an 18 mm diameter hole in the concrete floor to a depth of 3 inches (7.7 cm).
Use a vacuum cleaner to collect the dust while drilling any hole and clean out each hole after the drilling is complete.

4.2.2.2 Drill Cable Holes

Mark holes and remove tiles from the equipment area, using a carbide-toothed hole saw of the appropriate diameter. Drill any cable holes required in the raised floor tiles. Replace tiles in the original tiles location.

4.2.2.3 Heavy Duty Frame Anchoring

This section describes how to anchor a frame on a raised floor.

If necessary, remove the tiles and finish drilling the anchor holes in the concrete using an 18 mm diameter masonry bit.
Insert the anchor assembly, including the threaded rod, into the drilled holes in the concrete floor.
Install a flat washer and nut onto the anchor assembly, as shown in Figure 4-9 .
Lock the anchor assembly into the concrete by tightening the nut
If earthquake bracing is required, perform the procedure described in Raised Floor Earthquake Bracing before continuing.

Note:
Earthquake bracing is required in earthquake zones 3 and 4 when installing a frame onto a raised floor with a spacing of 1.5 feet or more between the raised floor and the subfloor.
Install a nut onto the threaded rod.

The nut will need to be threaded approximately 2 inches below the top of the raised floor
Install the washers onto the threaded rod.
Adjust the nut until the washer and nuts are flush with the bottom of the floor tile.

Note:
Do not over adjust as this may cause the tile or frame to tilt.
If removed, reinstall the floor tiles.
Install the isolation sheet.
Mount the frame onto the threaded rods.

Caution:
Two people are needed to position the frame onto threaded rods.
Install hold down plates, washers, and nuts in the bottom of the frame.
Finger tighten the nuts on threaded rods located inside the frame above the raised floor.
Tighten the nuts below the raised floor.
Securely tighten the nuts inside the frame.
Replace tiles if necessary.
The following figure shows a heavy duty frame installed on a raised floor.

Figure 4-9 Raised Floor Installation Elements

warning:
Finger tighten nuts on threaded rods inside the frames above the raised floor before tightening the nuts below the raised floor.
Refer to Figure 4-10 when installing the heavy duty frame on a raised floor using overhead racks, flat washers, and nuts, Cable Rack Mounting Kit.

Figure 4-10 Raised Floor With Overhead Rack

warning:
Finger tighten nuts on threaded rods inside the frames above the raised floor before tightening the nuts below the raised floor.
Refer to Figure 4-11 when installing the heavy duty frame on a raised floor using Unistruts and the Cable Rack Mounting Kit (P/N 804-0219-01).

Figure 4-11 Raised Floor Installation With Unistrut

warning:
Finger tighten nuts on threaded rods inside the frames above the raised floor before tightening the nuts below the raised floor.

4.2.2.4 Raised Floor Earthquake Bracing

This section describes how to install earthquake bracing to a raised floor installation. Bracing is required in earthquake zones 3 and 4 when installing a frame onto a raised floor with a spacing of 1.5 feet or more between the raised floor and the subfloor.

Assemble the Earthquake Brace by securing the 45 degree bar steel pieces to the flat 90 degree bar.

Use the Earthquake Brace Kit P/N 982-0065-R01.

Figure 4-12 Earthquake Bracing
On the threaded rod located at the front of the frame:
1. Install a 5/8 nut onto the rod.
  
  The nut will need to be threaded approximately 5 inches from the top of the raised floor .
2. Place a helical washer onto the rod.
3. Place a flat washer onto the rod.
On the threaded rod located at the back of the frame, place a Flat washer on the threaded rod so that the washer is sitting on the nut holding the anchor in place.
Place a flat washer on the back threaded rod.
Slide the Earthquake brace onto the threaded rod from the front threaded rod to the back threaded rod. Refer to the figure above.

Note:
Do not over adjust as this may cause the tile or frame to tilt.
On the threaded rod located at the rear of the frame:
1. Place a flat washer onto the rod.
2. Place a helical washer onto the rod.
3. Install a 5/8 nut onto the rod and secure tightly, but do not overtighten.
On the threaded rod located at the front of the frame:
1. Place a flat washer onto the rod.
2. Place a helical washer onto the rod.
3. Install a 5/8 nut onto the rod.
Adjust the front rod nuts and washers so that the flat portion of the Earthquake bracing bar attached at the threaded rod is level.
Repeat all the above steps for all additional sets of front and back threaded rods.
Once all Earthquake Bracing is installed, continue with the installation of the frames to the raised floor.

4.2.3 Concrete Floor

This section describes how to prepare a concrete floor for heavy duty frame installation. Always get permission from facility personnel before drilling holes. Before drilling holes in any flooring, verify with facilities personnel that the area is free of gas or water pipes, ventilation ducts, electrical wiring conduits, or any other items that may be damaged.

4.2.4 Recommended Tools

Oracle tools should be labeled “Property of ORACLE” with either a press-on Field Tool Identification label or Field Tool Identification wrap.

Safety glasses
Rotary impact drill
18 mm masonry drill-bit
Extension cord
Vacuum cleaner (an approved, industrial type, that prevents escaping dust particles that may contaminate electronic equipment)
Masking tape
Fiberglass tape measure
Isolation sheet (in mounting hardware kit)
Ear protectors
Felt tipped marking pen
Mounting hardware kit (furnished with each heavy duty frame)

Caution:
All personnel associated with the installation of this system must adhere to all safety precautions and use required protection equipment to avoid the possibility of injury to personnel, service degradation, and/or service interruption.

Caution:
This is a redundant system to allow service during normal maintenance. When repairs require a total power disconnect, both input supply sources must be disconnected. Disconnection will cause service interruption and take down the any system.

warning:
Before drilling holes in any flooring, verify with facilities personnel that the area is free of gas or water pipes, ventilation and electrical wiring conduits.

The personnel must have a thorough knowledge of telecommunication installation specifications and procedures.If the holes are drilled at an angle the anchor and frame will not come together properly.

Drill an 18 mm hole at the marked anchor location in the concrete floor to a depth of 3 inches (7.7 cm).
Use the vacuum cleaner to collect the dust while drilling holes. Clean out each hole after drilling is completed.

Note:
If any obstruction is encountered while drilling the hole, fill the unusable hole with “pour stone” or an equivalent product. After allowing sufficient set time, drill the hole in another spot within the marked area.
Check the hole to make sure the fully assembled anchors can be set into the concrete three inches.
The metal sleeve shown in Figure 4-13 must be below the floor.

Figure 4-13 Anchor Assembly
Install two square washers below the round fiberglass washer as shown in Figure 4-13.
Install the anchor assemblies in the order shown in Figure 4-13.
The large steel washer, nylon shoulder washer, and round fiberglass washer are found in the mounting hardware kit.

Note:
When reassembling an anchor bolt assembly, lightly finger tighten only.
When reassembling an anchor stud assembly, the stud must be flush with the bottom of the cone nut and the torque nut must be near the top of the stud.
Insert each anchor into an anchor hole through the three square washers, frame base, and isolation sheet (refer to Figure 4-14).

Figure 4-14 Anchor Installation of Heavy Duty Frame
Tighten the torque nut on the anchor stud assembly with a box end wrench until the top of the nut breaks free.
Discard the hex nut or the broken-free portion of the torque nut.

4.3 Anchoring to Overhead Rack of Heavy Duty Frame

Frames with shelves that may be extended by pulling the shelf into the aisle must be attached to overhead ladder racks to prevent toppling.

Using the Cable Rack Mounting kit comprised of ladder hooks threaded rods and insulators, place the assembly directly above the frame for overhead support.
Secure the top of the frame to the overhead cable ladder rack using a threaded rod with hardware as shown in Figure 4-15.

Figure 4-15 Heavy Duty Frame Installation With Cable Rack

4.4 Removing Frame Panels

Pull down on the upper panel clips and pull the panel away from the frame.
Pull down on the lower panel clips and pull the panel away from the frame.
Grasp the handle in the middle panel and lift the panel off of the frame bracket shown in Figure 4-16 .

Figure 4-16 Heavy Duty Frame Panels

4.5 Installing Unit Separation Brackets

Use pre-existing holes in the frames.
Use 12 screws to attach three unit separation brackets with studs as shown in Figure 4-17.

Figure 4-17 Unit Separation Bracket Installation

4.6 Rear Covers

Gray tinted plastic rear covers with round holes are provided, three per frame, to physically protect the system backplanes and cables, see Figure 4-18.

Carefully peel off the protective wrapper from each cover.
With the round holes up, place the cover into the support groove.
Line up the rear cover holes with the holes in the frame support arm.
Secure rear cover in place with two screws.

Figure 4-18 Rear Cover Installation

For more information on Frames and Shelves refer to the Hardware Description Manual included in your current documentation suite.

4.7 Shelves

Figure 4-19 shows the frame door ground.

Figure 4-19 EAGLE Frame with Door Ground

Figure 4-20 shows a frame with possible shelf population.

Figure 4-20 EAGLE Frame with Shelves

4.8 Labeling

4.8.1 End Aisle Labeling

This section details the application of the frame lineup end aisle labels. All of the frame lineups are labeled the same way on end panels.

The frame lineup identification placard (P/N 658-0816-01) is applied to the side panel of the end aisle frame. This placard, when populated, shows each frame type and shelf used in the lineup. Frame Type labels and System/Shelf Equipment labels from the equipment identification sheets (P/N 658-1093-01) are used to populate the placard.

The placard lists the frame lineup with the top line of the placard corresponding to the frame nearest the end aisle to which the placard is attached.

Locate the clear pocket containing all labels.

This pocket is located on the side panel that has the Alarm indicators. This should be the end aisle frame.
From the clear pocket, remove the frame lineup identification placard (P/N 658-0816-01).

Figure 4-21 Frame Lineup Identification Placard (P/N 658-0816-01)
From the clear pocket, remove the equipment identification sheets (P/N 658-0816-01).

From the equipment identification sheets (P/N 658-1093-01), remove the appropriate Frame Type label and System/Shelf Equipment labels and place them on the frame lineup identification placard. See Table 4-1 .

Note:

The top line of the placard corresponds to the frame nearest the end aisle to which the placard is attached.

Table 4-1 Frame Type and Labels

Application	Frame Type	System/Shelf Equipment
EAGLE- Control FrameCF- 00 Single Control Shelf	EAGLE CF-00	11
EAGLE- Control Frame CF-00 Single Control Shelf + 1200 extension shelf		11	12
EAGLE- Control Frame CF-00 Single Control Shelf + 1200 and 1300 extension shelf		11	12	13
EAGLE- Extension Frame EF-00 with 2100 extension shelf	EAGLE EF-00	21
EAGLE- Extension Frame EF-00 with 2100 and 2200 extension shelves		21	22
EAGLE- Extension Frame EF-00 with 2100, 2200 and 2300 extension shelves		21	22	23
EAGLE- Extension Frame EF-01 with 3100 extension shelf	EAGLE EF-01	31
EAGLE- Extension Frame EF-01 with 3100 and 3200 extension shelves		31	32
EAGLE- Extension Frame EF-01 with 3100, 3200 and 3300 extension shelves		31	32	33
EAGLE- Extension Frame EF-02 with 4100 extension shelf	EAGLE EF-02	41
EAGLE- Extension Frame EF-02 with 4100, and 4200 extension shelves		41	42
EAGLE- Extension Frame EF-02 with 4100, 4200 and 4300 extension shelves		41	42	43
EAGLE- Extension Frame EF-03 with 5100 extension shelf	EAGLE EF-03	51
EAGLE- Extension Frame EF-03 with 5100 and 5200 extension shelves		51	52
EAGLE- Extension Frame EF-03 with 5100, 5200 and 5300 extension shelves		51	52	53
EAGLE- Extension Frame EF-04 with 6100 extension shelf	EAGLE EF-04	61
Misc Frame	GPF-00
MPS	GPF-00 trhu GPF-05	MPS
LSMS	GPF-00 trhu GPF-05	MPS
Sentinel	SPF-00 thru SPF-05	Sentinel
SCS	SCS-00 thru SCS-02	SCS
IMF	IMF-00 thru IMF-02	IMF
PMF	PMF-00 thru PMF-01	PMF

Figure 4-22 Frame Type and System/Shelf Equipment Label Sheets (P/N 658-1093-01)

Place any unused labels back into the clear pocket.
Place the populated frame lineup identification placard into the clear pocket such that the populated side of the placard is visible.

4.8.2 Frame Labeling

This section details the application of frame and shelf labels. Additional labels on the newer heavy duty frame shown in Figure 4-23 come pre-installed.

Figure 4-23 Heavy-Duty Frame Label Location

Note:

The heavy-duty frame comes from manufacturing with the assembly information label in place.

All of the frames shown in Table 4-2 are labeled the same way on end panels and separation panels, see Figure 4-24 and Figure 4-25.

Apply frame labels to the front of each frame as shown in Figure 4-24.

Table 4-2 Frame Labels and Part Numbers

Frame	Label	Label Part Number
Control frame	CF-00	658-0486-01
Extension frame 00	EF-00	658-0486-02
Extension frame 01	EF-01	658-0486-03
Extension frame 02	EF-02	658-0486-04
Extension frame 03	EF-03	658-0486-05
Extension frame 04	EF-04	658-0486-06
Miscellaneous frame 00	MF-00	658-0374-01
Miscellaneous frame 01	MF-01	658-0374-02
Heavy Duty Frame	GPF	658-0374-01

Remove the protective backing from the frame label.
Firmly press the label into place as shown in Figure 4-24 and Figure 4-25..

Figure 4-24 Frame and Shelf Label Locations

Figure 4-25 Frame Label Location - Detail

4.8.3 Shelf Labeling

Apply shelf labels to the frames of the system as shown in Frame Labeling. Refer to Figure 4-26 for exact placement. Refer to Table 4-3 for the proper label for each shelf.

Note:

The procedure for the placement of labels is the same on most of the frames. Typically, the system is pre-labeled.

Table 4-3 Shelf Labels and Part Numbers

Frame	Shelf	Label	Label Part Number
Control Frame CF-00 The Control Frame is always the FIRST frame	1	11= Frame 1 and Shelf 1	658-0490-01
	2	12= Frame 1 and Shelf 2	658-0490-02
	3	13= Frame 1 and Shelf 3	658-0490-03
Extension Frame EF-00 Extension Frame 00 is the first extension frame but the second frame in the line-up	1	21= Frame 2 and Shelf 1	658-0490-04
	2	22= Frame 2 and Shelf 2	658-0490-05
	3	23= Frame 2 and Shelf 3	658-0490-06
Extension Frame EF-01 Extension Frame 01 is the second extension frame but the third frame in the line-up (numbering continues in additional frames)	1	31= Frame 3 and Shelf 1	658-0490-07
	2	32= Frame 3 and Shelf 2	658-0490-08
	3	33= Frame 3 and Shelf 3	658-0490-09
Extension Frame EF-02	1	41	658-0490-10
	2	42	658-0490-11
	3	43	658-0490-12
Extension Frame EF-03	1	51	658-0490-13
	2	52	658-0490-14
	3	53	658-0490-15
Extension Frame EF-04	1	61	658-0490-16
Heavy Duty Frame	As needed	As needed	658-0374-01

Remove the protective backing from the shelf label.
Firmly press the label into place as shown in Frame Labeling and Figure 4-26.

Figure 4-26 Shelf Label Location - Detail